Tough times can fuel innovation, and battle-hardened Ukraine has demonstrated that fact of life more than most places in recent years. Since Russia’s invasion in February 2022, the country has utilized drones and robotics in ways not before seen in large-scale warfare. More recently, Ukraine has introduced a variety of remotely controlled ground vehicles tasked with entering contested territory and resupplying areas or even evacuating wounded troops. But while those wheeled robots help keep soldiers off the front lines, they are also vulnerable. Their air-filled tires are particularly vulnerable, since they can be shot at or break when rolling over barbed wire, shrapnel or even rugged debris. To solve that issue, engineers from a pair of Ukrainian companies developed a new type of 3D-printable tire that doesn’t require any air at all. And it’s already being deployed on front lines.
The airless wheel is the result of a collaboration between two Print&Live UA, and iSCALE 3D. Their design is proposed to be built for Uncrewed Ground Vehicles (UGV) that come in various shapes and sizes depending on their task. Instead of a rubber casing filled with pressurized air, these new wheels are 3D printed around a lightweight internal lattice made from durable elastomers and composite polymers. The lattice flexes and springs back over rough terrain, essentially doing the cushioning work that air pressure does in conventional tires, but without the risk of a sudden debilitating puncture.
The tires also feature a rounded tread and enclosed sidewalls which are meant to keep mud, stones and ice from packing in. According to Print&Live UA and iSCALE 3D, the result is a wheel set far lighter than Western airless alternatives and that keeps working even after taking some damage. Fewer blown out tires, they say, could mean more lives saved.
“The most important mission of a UGV is not spectacular—it is bringing a wounded person back, or water, medicine and supplies forward,” the companies write on their websites. “Every immobilized vehicle puts people at risk. That is the real purpose of this development.”
“One puncture and the mission ends where the machine stops,” they add.
The wheels are designed with enclosed sidewalls to keep mud, snow, or debris from sneaking in and causing damage. Image: Print&Live UA, and iSCALE 3D
No tire factory? No problem
In addition to the airless design, the 3D printing process makes the new wheels more adaptable. Each set can be tinkered with and adjusted to best suit the type of vehicle they will be equipped on, as well as for the specific mission type they might engage in. Stiffness, shock absorption, and overall geometry can all be tweaked on a computer. The process requires large, industrial-scale printers most hobbyists won’t have in their garage, but it’s still a much smaller, nimbler approach than an entire factory built to roll out one specific product.
“Because the geometry is digital, stiffness and damping are programmed for each UGV type and payload, and a design upgrade is nothing more than a new file,” the companies write.
The engineers also designed these wheels with the chaos of a battlefield in mind. Each two-piece rim set lets soldiers swap out a damaged tire without the tire-changing machines or presses a conventional repair would need. That flexibility means soldiers can repair or swap tires with simple hand tools in battlefield areas where full workshops aren’t available.
A new R&D hub for defense tech
Airless UGV wheels are just the latest in a growing list of creative fixes forced by the Russia-Ukraine war. The constant need for better drones and robots has turbocharged the country’s tech sector, which has grown from a handful of defense companies before the invasion to hundreds today. Most of the companies building out the new hardware are Ukrainian, but the war has also attracted a number of American defense startups that have set up shop there, drawn in by the change to their designs in the real world. The country’s capital city has attracted so much tech sector interest that some have even ascribed it the moniker: “Mil-Tech Valley.”
The post Ukraine’s military robots are getting tires that can’t go flat appeared first on Popular Science.
Ukraine’s military robots are getting tires that can’t go flat
